SAIC H5 Announces "Ultra-Tough Body," Over 88% Composed of High-Strength Steel and Aluminum Alloy

22 August 2025

SAIC H5

On August 22nd, SAIC Automotive, a member of the Harmony Intelligent Mobility Alliance (HIMA), continued its promotional efforts for the SAIC H5, detailing the vehicle's body structure and releasing official body-in-white images. The new vehicle's ultra-strong nine-horizontal, five-vertical body structure creates a "steel fortress," with over 88% high-strength steel and aluminum alloy, and is comprehensively reinforced in key areas.

1. Nine-horizontal, five-vertical Steel Body Structure

SAIC H5 high-strength steel and aluminum alloy account for the distribution

The SAIC H5 utilizes a unique "nine-horizontal, five-vertical" cage-type body structure, featuring 27 strategically placed high-strength beams forming a three-dimensional protective network. This design allows for multi-path impact force transmission during a collision, distributing localized impacts throughout the vehicle body. Key data include:

High-strength steel and aluminum alloys account for 88.3%, far exceeding the 75% average in its class;

The front impact beam covers 74.8% of the vehicle, while the rear impact beam covers 73.6%, creating a seamless front-to-rear protection loop;

The side sills utilize 4.5mm-thick aircraft-grade aluminum alloy, increasing side impact resistance by 40%.

2. Material and Processing of Safety Details

Front Protection System

The dual front impact beams utilize a composite structure of 1500MPa hot-formed steel and 7-series aluminum alloy. The crash box is 380mm long, increasing deformation and energy absorption space by 25% compared to traditional designs.

Battery Protection

A "Well"-shaped 2000MPa ultra-high-strength steel frame surrounds the battery pack, coupled with a 3mm-thick aluminum alloy underbody guard, achieving an IP68 protection rating.

Welding Technology

The entire vehicle utilizes a combination of laser welding and structural adhesives, with welds at key joints reaching 42 meters in length, increasing overall rigidity by 18%.

3. Comparison of Core Parameters Filing with the Ministry of Industry and Information Technology

project

SAICH5

Vehicle A

Vehicle B

Proportion of high-strength steel

88.3%

76.5%

82.1%

Front anti-collision beam width

1600mm (74.8% coverage)

1380mm(65.2%)

1450mm (68.7%)

Side impact protection thickness

4.5mm aluminum alloy + 2.0mm steel

3.0mm single-layer steel

3.5mm single-layer aluminum

Vehicle weight

1980kg (extended range version)

2050kg

2100kg

4. Safety Test Performance

Based on internal test data:

25% frontal offset collision: Passenger compartment intrusion <80mm (national standard <150mm);

Side pillar impact: Maximum B-pillar deformation <45mm (industry best standard <80mm);

Roof static pressure: Withstands 8.2 tons of pressure (equivalent to 4.1 times the vehicle's weight).

5. Market Positioning

The new vehicle measures 4780mm in length, 1910mm in width, and 1664mm in height, respectively, with a wheelbase of 2840mm. It is available in two versions: an extended-range version and a pure electric version.

Extended-range version: 1.5L extended-range powertrain, with a maximum CLTC pure electric range of 230 kilometers and a CLTC combined range of over 1,300 kilometers.

Pure electric version: 64.6kWh / 80kWh The battery and CLTC pure electric ranges are 535 km and 655 km, respectively.

The SAIC H5 enters the 200,000 yuan segment with a "safety for all" approach, and its body safety performance surpasses some 300,000 yuan luxury models. Compared to its competitors:

The proportion of high-strength steel is 12 percentage points higher than the BYD Song PLUS;

It has nine more transverse reinforcement beams than the Leapmotor C11;

The anti-collision beam covers a 15% larger area than the Deepal S7.

SAIC H5

6. Comments

Experts from the China Society of Automotive Engineers noted: "The SAIC H5 brings safety technology from high-end models down to the lower levels. Its body design has achieved C-NCAP Five-Star+ standards, and its side impact protection scheme, in particular, is exemplary in the industry."

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